The service life of mud pump not only relates with design and manufacture, but also relates with pump’s service condition, operating and maintenance. So operate strictly to make sure pump can work normally and continuously.
1. The pump should be fixed steadily and reliably with foot screws, and the ground should be steady and firm.
2. The installation site of pump should provide safety and convenience for operator. Set up pool, return flume and sand eliminator, according to site and shorten suction pipe length and suction height as much as possible.
3. It is forbidden for the operator to leave while pump running to make the pump without care.
4. Normal running pressure of the pump should not exceed 80% of rated pressure. While running in the max pressure state, the continuous running time should be no more than 1 hour.
5. Before manually operate the handle to adjust the running speed, it’s a must to stop the hydraulic motor, and wait until all the gears stopped running. This will help prevent the gears from damages.
6. It is forbidden to remove safety valve installation, and the opening pressure has been set well while leaving factory, and it is not allowed to adjust it at will.
7. The unloading valve is forbidden to be used to adjust discharge, or else, the branch pipe will be damaged soon and the pump performance is destroyed.
8. The pump is not allowed to work without flushing liquor, or else seal parts / pistons are easily damaged.
9. When mounting and dismounting parts, it is forbidden to knock parts with hammer or iron rod. When it needs to knock, put a wood block or copper bar on the parts.
The above methods are only for mud pump products from Elephant brand. Our hydraulic mud pumps,external mud pumps, and electric mud pumps are constantly updated and upgraded. Please contact us if you have any questions.
The manufacturer of Elephant Mud Pump tells you that with the rapid development of our country's machinery manufacturing industry, there are more and more types of mud pumps produced on the market, with more and more comprehensive functions, and the range of applications becomes wider and wider, because of the production of mud pumps. There are many manufacturers, and the asset strength of the manufacturers is also different. Although these mud pumps are not much different in appearance, the price difference is relatively large. What factors determine the price of Mud Pump? This article will briefly explain.
1. Mud Pump Quality
In the case of constant external conditions, the price of mud pumps is determined by the quality of the equipment. The better quality of the mud pump equipment, the higher manufacturing cost. High price, so if you want to buy high-quality mud pump equipment, it is not feasible to be cheap. After all, the price of each piece of equipment will not be lower than the cost. The cheaper mud pump, the raw material and the workmanship are not good enough.
2. Mud Pump Brand
Another important factor that determines the price of mud pump is the brand of the mud pump equipment. Among similar products, the more popular brand with higher price. After all, the cost of marketing and promotion are relatively high, and the manufacturer will spread the advertising fee on the product.
3. Dealer or End User
For long-term cooperative customers, the manufacturer will provide some preferential prices. In order to stabilize the customer's cooperation orders, it is good for the manufacturer to sacrifice some profits to bring more orders. The manufacturer of Elephant mud pump tells you that if you are a new customer with relatively few orders, there is not much strength in the discount.
If you need mud pumps, please kindly contact us. Choose Elephant mud pump, choose reliable!
Elephant is a well-known brand in the field of mud pumps. As a professional mud pump factory, it offers high-quality mud pumps, which are designed to meet the requirements of various drilling applications. Here are some reasons why Elephant mud pumps are a good choice:
1. Unique Design:Elephant external mud pump is driven by a diesel engine. Using Cummins diesel engine, with wireless remote control. At present, only this factory has the advanced technology in China. With it, you could operate your mud pump just with a screen.
2. Wide Range of Models: Elephant offers a variety of mud pumps to meet the different needs of the drilling industry. Including hydraulic mud pumps, diesel engine mud pumps, electric motor mud pumps and high pressure mud pumps. Each kinds has many models.
3. Excellent Performance: Elephant mud pumps are made of high-quality materials, and they are designed to withstand the harsh drilling conditions. These pumps are built to last and require minimal maintenance. For example, the mud pump pistons use wear-resistant fiber cloth, which is the only factory used in China. The working life averages 2-3 longer than other mud pump pistons.
4. Competitive Pricing: Elephant mud pumps offer excellent value for money and are priced competitively. You can get high-quality mud pumps at affordable prices.
5. Cooperation Famous Customers:Vermeer,XCMG,GOODENG,DRILLTO,Stetson and etc. They are the "One Drill" foundation supplier of XCMG;And they obtained the "GOODENG" Excellent Supplier. If you participate in the industry exhibition, you will find that mostly those brands used Elephant mud pumps for their drilling rigs. Have you noticed this before?
6. Complete Certificates:They have passed the ISO certification, CE certification, and obtained 1 invention patent, 18 utility model patents.
7. Professional sales and after-sales service:They offer detailed information for all products to help you to choose the best products for your projects, such as the video, photos, drawing and so on. Always welcome customers to visit factory. The after-sales service begin from the order confirmation, last for the working life of the equipment.
Overall, Elephant mud pumps offer excellent performance, durability, and value for money, making them a good choice for anyone in the drilling industry. Why you choose Elephant mud pumps for your HDD projects? Welcome to share your views.
Mud pump is an important part of drilling machinery and equipment. In this article, we will take a comprehensive look at mud pumps. You will clearly understand what mud pumps are and what they can do for your drilling projects.
What is a mud pump?
A mud pump is a mechanical device that delivers flushing fluid such as mud or water to the borehole during the drilling process. It is mainly to send the surface flushing medium-clean water, mud or polymer flushing fluid under certain pressure, through the high-pressure hose and the center hole of the drill string to the bottom of the drill bit during the drilling process, to cool the drill bit and clean the drill bit. It has the functions of fixing the well wall, driving drilling, etc., and removing and transporting the cut cuttings to the surface.
What types of the mud pump?
1. According to the structural form, it can be divided into piston mud pumps and plunger mud pumps.
(1). Piston mud pumps:
Piston mud pumps are the most common type of mud pump. They use a piston to draw mud from the pit and then force it to the drill bit through the hose. Piston mud pumps are very easy to replace for the spare parts.
(2). Plunger mud pumps:
Plunger mud pumps work similarly to piston mud pumps, but they use a plunger instead of a piston. Plunger mud pumps are very durable, so the price is usually higher than the piston mud pumps.
2. According to the power configuration, it can be divided into hydraulic mud pumps, diesel engine mud pumps and electric mud pumps.
(1). Hydraulic mud pumps:
Elephant hydraulic mud pump uses hydraulic power to operate. Adopting advanced structure and new materials, with reliable capability, long service life of the wearing parts, small volume, good decomposability and convenient moving features. Widely used for geological and engineering prospecting.
(2). Diesel Engine Mud Pumps:
Elephant diesel engine mud pump is driven by a diesel engine. Using Cummins diesel engine, with wireless remote control. Easy operation and reliable performance. At present, only our factory has this advanced technology in China. With it, you could operate your mud pump just with a screen.
(3). Electric Motor Mud Pumps:
Elephant electric motor pump uses electricity to operate. With small volume, light weight, good performance features. Widely used for railway, the water conservancy, the metallurgy, the build and geology industry.
What are the main technical performance of mud pumps?
(1) Flow: refers to the amount of liquid output by the mud pump through the discharge pipe per unit time, usually expressed in volume units, also known as volume flow, and its unit is L/min or m3/h. The flow rate in the mud pump is divided into average flow rate and instantaneous flow rate, and the flow rate usually refers to the average flow rate;
(2) Pressure: refers to the liquid pressure at the outlet of the mud pump, the unit is MPa, N/m2 (Pa).
(3) Power: refers to the work done by the mud pump in unit time. Generally, the energy transmitted by the engine to the pump shaft per unit time is called input power or main shaft power; the energy increased by the liquid passing through the mud pump per unit time is called the effective power of the mud pump. The unit of power is kW.
(4) Speed: refers to the reciprocating times of the piston / plunger within a unit of time, and the unit is r/min.
What are the precautions for the use of mud pumps?
1. Medium requirements: It should not contain chemical impurities that can corrode metal and rubber parts, and the temperature should not exceed 50°C. When using mud, the recommended specific gravity is 1.03-1.12, the viscosity is 18-25S, and the sand content is not more than 4% , the largest sand diameter is not greater than 3mm, the pH value is 7-8, and there must be no mud balls, weeds, leaves in the mud;
2. It is strictly forbidden for the operator to leave when the mud pump is running;
3. Before pulling the shift handle to change speed, the hydraulic motor must be stopped, and the gears can be shifted only when the speed of each gear slows down or stops, so as not to damage the gears;
4. It is strictly forbidden to dismantle the safety valve device. The opening pressure has been calibrated before leaving the factory, so do not adjust it at will;
5. It is strictly forbidden to use the unloading valve to adjust the flow, otherwise it will be damaged soon and the performance of the mud pump will be damaged;
6. The mud pump must not work without flushing fluid, otherwise the seal will be easily damaged;
7. When transporting easily solidified mud, if the mud pump stops for a long time, the mud pump must be cleaned with clean water to avoid damage to the mud pump caused by mud solidification;
8. In the cold winter season or in cold regions, when the mud pump stops for a long time, the flushing liquid in the mud pump and each pipeline must be released to avoid freezing and cracking the equipment.