In various industries such as oil and gas, mining, and construction, the efficient handling of fluids is crucial for successful operations. When it comes to drilling and fluid circulation, mud pumps play a vital role. Among the different types of mud pumps available, electric mud pumps have gained significant popularity due to their reliability and performance. In this blog post, we will explore the features and benefits of electric mud pumps, with a focus on the high quality offerings from Elephant Machinery CO.,LTD.
What is an Electric Mud Pump?
An electric mud pump is a type of reciprocating pump specifically designed to circulate drilling mud or fluids in drilling operations. Unlike traditional mud pumps that rely on diesel engines or hydraulic power systems, electric mud pumps are driven by electric motors.
Key Features of Electric Mud Pumps:
Efficiency: Electric mud pumps offer high efficiency, allowing for efficient fluid circulation and reduced energy consumption.
Environmental Friendliness: With the absence of diesel engines, electric mud pumps produce lower emissions, making them more environmentally friendly.
Reliability: Electric motors provide consistent power output, ensuring reliable pump operation and reducing downtime.
Ease of Maintenance: Electric mud pumps require less maintenance compared to diesel engine pumps, leading to cost savings and increased productivity.
Benefits of Electric Mud Pumps:
Precise Control: Electric mud pumps offer precise control over flow rates and pressure, allowing for optimal drilling performance.
Safety: Electric mud pumps eliminate the risks associated with diesel engine operations, such as fuel spills and fire hazards.
Quiet Operation: Electric motors generate less noise compared to diesel engines, contributing to a quieter and more comfortable work environment.
Versatility: Electric mud pumps can be easily integrated into existing electrical systems, making them suitable for a wide range of drilling applications.
When it comes to high quality electric mud pumps, Elephant Machinery CO.,LTD stands out as a reliable and reputable supplier. They offer a comprehensive range of electric mud pumps that are designed to meet the demanding needs of various industries. With their commitment to excellence and customer satisfaction, Elephant Machinery CO.,LTD has established a strong reputation in the market.
Lubrication of mud pump is very important. In order to ensure that pumps can continue to work normally and reduce wear and tear of moving parts, regular lubrication should be carried out according to the table below. After 80 hours of operation, the pump body must be cleaned and changed, and then oil must be changed every 200 hours.
Lubrication of hydraulic motor mud pumps / electric mud pumps:
No.#
Lubricating location
Lubrication Oil (grease) Brand
Remarks
1
Gears and bearings in the Crankshaft case
L-AN46 oil for total loss system
All the time
Lubrication of extended mud pumps:
No.#
Lubricating location
Lubrication Mode and Lubricating Oil Varieties
Lubricant replacement period
Lubricating oil consumption
1
Gears and bearings in the Crankshaft case
Splash lubrication L-AN46 oil for total loss system
After 80 hours of operation, the pump body must be cleaned and changed, and then oil must be changed every 200 hours.
Indicate position according to oil mark
2
Reducer
Splash lubrication L-AN46 oil for total loss system
After the new pump works for 80 hours, the gearbox must be cleaned and replaced with oil, and then the oil must be changed every 200 hours.
Indicate position according to oil mark
3
Universal spline and crosshead parts
Pressure injection of lithium grease SY1412-75 with oil gun
Timely note, irregular
Appropriate amount
The above methods are only for mud pump system of Elephant brand. Some models may be difference, please contact us for more details.
The service life of mud pump not only relates with design and manufacture, but also relates with pump’s service condition, operating and maintenance. So operate strictly to make sure pump can work normally and continuously.
1. The pump should be fixed steadily and reliably with foot screws, and the ground should be steady and firm.
2. The installation site of pump should provide safety and convenience for operator. Set up pool, return flume and sand eliminator, according to site and shorten suction pipe length and suction height as much as possible.
3. It is forbidden for the operator to leave while pump running to make the pump without care.
4. Normal running pressure of the pump should not exceed 80% of rated pressure. While running in the max pressure state, the continuous running time should be no more than 1 hour.
5. Before manually operate the handle to adjust the running speed, it’s a must to stop the hydraulic motor, and wait until all the gears stopped running. This will help prevent the gears from damages.
6. It is forbidden to remove safety valve installation, and the opening pressure has been set well while leaving factory, and it is not allowed to adjust it at will.
7. The unloading valve is forbidden to be used to adjust discharge, or else, the branch pipe will be damaged soon and the pump performance is destroyed.
8. The pump is not allowed to work without flushing liquor, or else seal parts / pistons are easily damaged.
9. When mounting and dismounting parts, it is forbidden to knock parts with hammer or iron rod. When it needs to knock, put a wood block or copper bar on the parts.
The above methods are only for mud pump products from Elephant brand. Our hydraulic mud pumps,external mud pumps, and electric mud pumps are constantly updated and upgraded. Please contact us if you have any questions.
The manufacturer of Elephant Mud Pump tells you that with the rapid development of our country's machinery manufacturing industry, there are more and more types of mud pumps produced on the market, with more and more comprehensive functions, and the range of applications becomes wider and wider, because of the production of mud pumps. There are many manufacturers, and the asset strength of the manufacturers is also different. Although these mud pumps are not much different in appearance, the price difference is relatively large. What factors determine the price of Mud Pump? This article will briefly explain.
1. Mud Pump Quality
In the case of constant external conditions, the price of mud pumps is determined by the quality of the equipment. The better quality of the mud pump equipment, the higher manufacturing cost. High price, so if you want to buy high-quality mud pump equipment, it is not feasible to be cheap. After all, the price of each piece of equipment will not be lower than the cost. The cheaper mud pump, the raw material and the workmanship are not good enough.
2. Mud Pump Brand
Another important factor that determines the price of mud pump is the brand of the mud pump equipment. Among similar products, the more popular brand with higher price. After all, the cost of marketing and promotion are relatively high, and the manufacturer will spread the advertising fee on the product.
3. Dealer or End User
For long-term cooperative customers, the manufacturer will provide some preferential prices. In order to stabilize the customer's cooperation orders, it is good for the manufacturer to sacrifice some profits to bring more orders. The manufacturer of Elephant mud pump tells you that if you are a new customer with relatively few orders, there is not much strength in the discount.
If you need mud pumps, please kindly contact us. Choose Elephant mud pump, choose reliable!